Unjha Manufacturing & Processing Facility · Gujarat, India

From Raw Mandi Arrivals to Export-Ready Precision

JM Masala Trading LLP operates dedicated mechanical cleaning, Sortex optical color sorting, and temperature-controlled grinding lines in Unjha, Gujarat. We bridge direct farm procurement with world-class technical specifications for food manufacturers, spice brands, and international importers.

99.9%
Sortex Purity
< 40°C
Cold Grinding
100%
NABL Lab Tested
4 Hours
To Mundra Port
Engineered Quality Control

The 7-Stage Industrial Processing Pipeline

Every metric ton of spice processed at our Unjha facility follows a documented, standardized sequence to eliminate biological, physical, and chemical hazards.

01
Origin Sourcing

Direct APMC Mandi Procurement with Inward Lot QC

Raw seeds and whole spices arrive directly from Unjha APMC mandi and regional farmer partner clusters. Every truckload undergoes strict intake sampling: moisture testing via digital moisture meters, foreign matter percentage assessment, and botanical varietal confirmation before unloading into clean warehousing.

Intake Moisture
< 9.5%
Physical Sampling
100% Lots
Traceability
Farmer/Mandi Batch ID
02
Mechanical Cleaning

Triple-Deck Pre-Cleaners & Density Destoning

Spices pass through vibrating multi-deck mechanical screeners with calibrated perforation sieves. High-velocity air aspiration removes chaff, dust, light seeds, and botanical debris, while gravity destoners extract stones, mud balls, and heavy inert particles of matching seed size.

Mechanical Purity
98.0% - 99.0%
Stone Extraction
99.9% Efficiency
Aspiration Stages
Dual Air Flow
03
Optical Separation

Bi-Chromatic HD Cameras & Infrared Ejection

Our Sortex optical color sorters utilize high-definition bi-chromatic cameras and NIR sensors scanning 10,000+ seeds per second. Discolored seeds, immature grains, dark seeds, insect-damaged seeds, and foreign vegetative bits are ejected via ultra-fast pneumatic air nozzles to achieve export purities up to 99.9%.

Optical Purity
99.5% to 99.9%
Defect Rejection
Pixel-Level Detection
Output Grades
Europe, USA, Singapore
04
Foreign Body Control

Rare-Earth Neodymium Magnets & Ferrous Detection

All product streams flow across 10,000+ Gauss rare-earth neodymium magnetic grates to capture trace ferrous particles. Prior to final packaging, products pass through calibrated digital tunnel metal detectors capable of detecting 1.0mm Ferrous, 1.2mm Non-Ferrous, and 1.5mm Stainless Steel.

Magnetic Strength
10,000+ Gauss
Metal Sensitivity
Up to 1.0mm Fe
Rejection
Automatic Lockout
05
Powder Manufacturing

Cold Grinding with Volatile Oil Retention

For spice powders (Cumin, Coriander, Turmeric, Red Chilli, Ginger), we utilize temperature-controlled hammer and pin mills with liquid nitrogen / chill cooling jackets. Grinding below 40°C prevents volatile essential oil loss, aroma vaporization, and heat discoloration common in conventional commercial mills.

Grinding Temp
< 40°C Cold Milling
Volatile Oil Retention
95%+ Preserved
Mesh Granularity
40 - 100 Mesh
06
Quality Assurance

Complete COA Issued for Every Export Container

Representative samples are analyzed at NABL accredited partner testing laboratories for chemical purity (Moisture, Total Ash, Acid Insoluble Ash, Volatile Essential Oil), food safety contaminants (Aflatoxin B1/B2/G1/G2, Ochratoxin A, ETO residue), and microbial limits (Salmonella 0/25g, E. coli, Yeast & Mold).

Moisture Analysis
Karl Fischer / Oven
Aflatoxin Screening
HPLC-FLD Certified
Microbial Testing
Zero Pathogens
07
Export Dispatch

Hygienic Bagging, Palletization & Port Dispatch

Final processed spices are packed into buyer-specified formats: multi-wall paper bags with PE liner, food-grade PP woven bags, traditional jute bags, or stand-up retail zipper pouches. Bags are metal-detected, check-weighed, lot-stamped, shrink-wrapped on ISPM-15 heat-treated pallets, and container-stuffed for direct dispatch to Mundra Port.

Bulk Formats
10kg, 25kg, 50kg, 1 MT
Retail Formats
100g to 1kg Standup
Port Transit
4 Hours to Mundra

Custom Processing Capabilities for Global Buyers

Whether you need 99.5% Sortex cumin seeds, cryogenic 80-mesh coriander powder, or custom-branded retail pouches, we configure processing lines to your exact specs.

99.9% Purity

Optical Sortex Cleaning

Achieve 99.0%, 99.5%, and 99.9% physical purity for seed spices (Cumin, Fennel, Coriander, Fenugreek, Sesame) matching strict European, North American, and Gulf buyer standards.

Food Safe

Precision Destoning & Grading

Multi-stage density separation eliminating inert field stones, soil clumps, glass, and heavy impurities with zero seed damage.

< 40°C Milling

Low-Temperature Grinding

Cryogenically chilled powder processing retaining 100% natural volatile essential oils, bright natural color, and intense aroma.

40 - 100 Mesh

Customized Mesh Sizing

Rotary vibrating sifting providing calibrated grain size from coarse kibbled cuts to ultra-fine 100-mesh powders for industrial seasoning blending.

EU / US Standard

ETO & Steam Sterilization Support

Pre-shipment treatment coordination meeting US-FDA, European Commission, and Japanese microbial and food safety import regulations.

100% Compliant

Export Documentation Package

Complete pre-cleared export documentation: Phytosanitary Certificate, licensed Fumigation, NABL COA, APEDA Certificate, and Certificate of Origin.

Direct Mandi Origin Partner

Have Specific Quality Parameters or Custom Mesh Requirements?

Share your technical specification sheet or target destination market requirements. Our technical processing team will configure trial batches and lab COAs.